PRODUCTION OF CUSTOM ELECTRONIC BOARDS
We take particular care over all the phases of the product’s life cycle, from Hardware and Software design right up to the production of electronic boards and aftersales assistance, in order to guarantee customers the following:
Guaranteed and agreed design times
limited production costs thanks to mass production
Constant supply of the electronic boards over time
Technical support and assistance for life for modifications/updates to the finished product
Planning the design phases allows the requirements and costs of the project to be defined. Micro Systems assigns a project manager to each customer, who is responsible for the project plan
The implementation team is made up of a hardware technical supervisor and one or more software designers, co-ordinated by the project manager.
Designing custom electronics, made to measure for your machinery, includes the following:
Creation of the printed circuit and the first prototype
Creation of a working prototype, including the video card and control board
ELECTRONIC BOARDS LIFE CYCLE AND PRODUCTION
Assembly of the electronic boards and the creation of printed circuits is performed by trusted partners whom we have worked alongside for years: they guarantee us absolute quality and reliability of the electronic boards, with components supplied and stored by Micro Systems.
Operational testing of 100% of the boards is performed in house, at the same time as the entire system is assembled (mounting components, keypads, cases and other components) in order to provide you with a ready-to-use product which is fully tested and ready for installation in your industrial machinery.
Testing is fundamental for guaranteeing a high level of reliability for the electronics.
Functional testing is performed on all the electronic boards we produce with the aid of automatic workstations which are able to minimise human error.
These checks are therefore not just run on random samples, but are performed on every single product.
The electronic board is connected to a computer which tests and calibrates the inputs, outputs and memory components of the board. The operation of the user interface is then also checked.
All test equipment is itself tested and calibrated via a primary instrument, which is calibrated yearly at SIT (Servizio di taratura in Italia) testing laboratories.
As well as testing their operation, the electronic boards undergo a burn-in test, that is they are left running for a sufficient number of hours to test all critical components.
Following this test, a second functional test is performed, offering further guarantees of the high levels of quality.
We guarantee always-on-time delivery of our electronic boards. We procure and store the electronic components which are most critical from a supply time point of view.
In order to guarantee customers not just the best components with industrial warranties of 10-15 years, but also and above all long-term supply continuity, we ask our customers to make six-monthly/annual scheduled orders.
We have four automatic vertical storage systems with a modular design, in order to:
Select materials in an optimised sequence which minimises machine process times
Protect materials from dust and unauthorised access
Save storage space and therefore store up to 80% more material
Avoid health and safety risks for our employees: automated work processes are preferable to manual activities
The supply of electronics for industrial machinery requires constant support for the entire lifespan of the product.
One of the necessities which can occur is adding new functions to your machine: once the requirements have been defined and the modifications implemented, it will be possible to perform updates simply via USB or a PC connection, for all installed machinery.
As regards long-term support of the electronic boards, we also offer a repair service in the event of faults.
We also constantly monitor the obsolescence status of the electronic components.
There are usually two types of countermeasures:
Offering alternative solutions, starting out at small modifications and going up to total renovation of the hardware.
Increase warehouse stocks of the component according to requirements, in accordance with the customer
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